Our motto says it all: "We would like to ride in zoomer which is not easily defeated by anyone."

Members Rides Members Rides   TR Ride of the Month TR ROTM   * Ride Utility   Support TR buy a shirt! TR Store * Login * Register
* FAQ   * Search 
Post new topic Reply to topic  [ 111 posts ]  Go to page 1, 2, 3, 4, 5 ... 8  Next
Author Message

Dirty Sanchez
Dirty Sanchez
User avatar
Years on TRYears on TRYears on TR

Posts: 2830
Location: Houston,TX
Gender: Dude
Offline
 Post subject: DustinWorthen's GY6 build,TX made. Spy Shot PG.6
PostPosted: Sun Jan 09, 2011 8:46 pm 
Due to he said/she said arguments about the bike's name and who had it 1st - screw it we'll just rename this mofo and go on with the build.There's no time to argue about a name,the bike will speak for itself.

Image

***********************************************************************************************************************************

I finally have a good amount of pics saved so figured I would post it now.

Late last year a new member on here contacted me about hooking up his Ruck with a couple of my products,mainly a fatty kit.He lived about 4 hours away from Houston but still made the trip so I could give his bike a overhaul.Since I didn't want him making double trips I setup a plan.Bring it to me early and plan a day out in the town.He got here about noon and was leaving around 5-6pm.

His Ruck was brought to me as a 2009 with a Yoshi exhaust,led tail and a footbrace.
Image

This was a couple hours into it.Me and my bro were running around non stop to get it done and have him on his way back home promptly.
Image

And done son.
Image

I had installed a AK fatty kit,Keihin pc20 big carb,chopped his bars and seat frame,belt & variator and rewelded his Yoshi header to clear the new wheel.

He was very happy with the outcome and we kept in touch on the forum and thru txt.A couple of months later he contacted me again but this time he had big news.He wanted to rebuild his bike but this time with a whole list of new parts he was about to order.One thing lead to another and before we knew it it was decided to just build the Ruck from the frame out. :banger:

This would be my 1st FULL ruck build for a customer.And by full I mean more than just bolt on's,were going all out buddy AWW YEAH.

Not long after our talk Dustin was on his way back to Houston for the drop off.Once here we discussed things a little further.Only thing was I didn't agree with everything. :wasted: It was just too...simple! Whatever Dustin suggested I would "edit" it so it could be just a little bit more unique.In the end we came up with the best agreement ever.He simply told me "if you think it will look good just do it." And thats were it started!

Instead of leaving it at the shop I took it home so I could work on it as soon as I woke up.I was in the zone and didn't even realize how quick I took it apart.

Image

Right away my brother got to work on the rear frame.This is with absolutely NO grinding done to it to clean up the welds.Notice the mig beads are straight as an arrow.
Image

To start things off it got..
-integrated seat
-bobbed tail
-changed out front cross bar to tubing to match the frame
-weld on gy6 mount

Im impatient so I set out the new wheels to get a visual.

Image

Screw doing a seat cover on the stock seat,we just went ahead and started a new seat pan out of metal.That rear tire sucked to air up!

Image

New front brake setup & bars.
Image

Image

I swapped out the stator on the new gy6 engine and also started on the placement of the tail light.Notice the hole in the rear frame. :wasted:
Image

Image

Got his carbon Yoshi in the mail and made a custom header for it.
Image

New headlight came in too! This thing is a freakin beast.Super huge LED's made in the USA not some china made junk.

Image

Next I figured the motor needed to be started up to make sure everything was in good order.I laid out the wiring and fired it up exactly like it is in this pic.

Image

Notice my VERY custom table to hold it up.I was getting ready to give in and order a nice $$$ bike table.I always order stuff on Sundays so it can be shipped out on Monday.So I went out Saturday night and got TRASHED.I wake up at noon and walk into the garage only to find this.

Image

^ while I was sleeping my brother had whipped up a table out of square tubing.He woke up that day and got right to it.I was really surprised how fast he got it done.

It was time to make a shock mount since this new shock was eye to eye style.I got out my construction paper and started drawing out a stencil.Once I got it right we cut it out by hand with my plasma cutter.I like how it follows the little humps on the motor.Put on some upper tabs as temps while I think of something better.

Image

Added a little flair to it.
Image

Couldn't go on with a custom build without messing with the front frame so once again i got my construction paper to make a template.Hand plasma cut the piece out then it got welded onto the aluminum frame.

Image

Now there is a ton of nice builds out there but 1 thing that bothers me is the dam kickstands.They look so out of place and take away from the whole look.Why settle for simply bolting it on? Thats just not being creative at all.

Ugly...

Image

I got the idea...

thought it out........

started cutting............

and out came an AK integrated kickstand! Also shortened of course.

Image

Next we redid the header since I got my new bender in and we ditched the old one with pie cuts to go for a smoother look.

Image

NOW it was time for a completely custom 1 off footbrace.Originally intended for my own Ruck but we decided to use it on this one.Customers first,my own Ruck last.

My original floater idea in the beginning stages.

Image

Adding pegs.

Image

Pushed it out of the garage so it could get some sun.

Image

So far it has...

-AK Garage custom shaved front frame
-AK Garage custom weld on mounts
-AK Garage custom rear frame
-AK Garage custom seat pan
-AK Garage custom stainless steel header
-AK Garage custom foot brace
-AK Garage custom integrated kickstand
-AK Garage custom integrated LED tail
-AK Garage custom shock mount

-Yoshi carbon muffler
-Rigid industries LED headlight
-12x7 Rear 5 star fatty
-Daytona 5 star front wheel
-Daytona front hub
-DanMaxusa rear hub
-ATR harness
-ATR triple tree
-ATR front disc kit
-rPro handlebars
-GY6 150cc swap
-Fox shock

Its still far from over but thats all the pics I have for now.A lot of them are cell phone pics cause my digi cam I had just bought went out.Its getting repaired under warranty and is taking forever.Well a better camera wont make you a better builder/welder,etc so who cares. :mrgreen:

There is still more fab work to be done,more parts to add.I will post updates as soon as they happen.Just wanted to share whats getting brewed by 2 guys in a house garage.

-Alex

_________________
2011 PCX: http://totalruckus.com/phpBB3/viewtopic.php?f=92&t=55583


Last edited by alleykat on Sat Jun 04, 2011 5:26 pm, edited 11 times in total.

Top
 Profile  
 

Dirty Sanchez
Dirty Sanchez
User avatar
Years on TRYears on TRYears on TR

Posts: 2830
Location: Houston,TX
Gender: Dude
Offline
 Post subject: Re: DustinWorthen's "Project Alpha" by AKGarageWorks
PostPosted: Sun Jan 09, 2011 8:46 pm 
Got some new forks in for the build because the gold on the ATR wasn't gonna match the bike overall.Also painted some of the carb pieces black since i HATED the normal chinese color that comes on them.Also replaced the vacuum hoses with clear ones

RC custom's in black/stainless.

Image

The carb was gonna be hitting the frame so made a stainless intake tube to move the carb and face it towards the center of bike.I gotta find a matching diameter rubber connector before I take a pic.

Wire tuck has started!

Image

Image

Image

Still not near done but its progressing.

***************************************************************************************************************

Feb.28,2011

Rear frame is back from media blast,still waiting on powder pieces. :pissed:

Image

***************************************************************************************************************

March.6,2011

Image

Image

Image

Image

Image

Image

***************************************************************************************************************

..

...

....

.....

......

:banger:

_________________
2011 PCX: http://totalruckus.com/phpBB3/viewtopic.php?f=92&t=55583


Last edited by alleykat on Mon Mar 07, 2011 2:27 pm, edited 8 times in total.

Top
 Profile  
 

Dirty Sanchez
Dirty Sanchez
User avatar
Years on TRYears on TRYears on TR

Posts: 2830
Location: Houston,TX
Gender: Dude
Offline
 Post subject: Re: DustinWorthen's "Project Alpha" by AKGarageWorks
PostPosted: Sun Jan 09, 2011 8:47 pm 
reserved for later

_________________
2011 PCX: http://totalruckus.com/phpBB3/viewtopic.php?f=92&t=55583


Top
 Profile  
 

Dirty Sanchez
Dirty Sanchez
User avatar
Years on TRYears on TRYears on TR

Posts: 2830
Location: Houston,TX
Gender: Dude
Offline
 Post subject: Re: DustinWorthen's "Project Alpha" by AKGarageWorks
PostPosted: Sun Jan 09, 2011 8:47 pm 
reserved for later

_________________
2011 PCX: http://totalruckus.com/phpBB3/viewtopic.php?f=92&t=55583


Top
 Profile  
 

One of Us
One of Us
User avatar
Years on TRYears on TRYears on TR

Posts: 562
Location: San Marcos and Conroe TX
Gender: Dude

Offline
 Post subject: Re: DustinWorthen's "Project Alpha" by AKGarageWorks
PostPosted: Sun Jan 09, 2011 9:08 pm 
more awesome work from AK garage, subscribed!
:banger: :banger: :banger: :banger: :banger:

_________________
180cc 'beast'

Image


Top
 Profile  
 

Shot Caller
Shot Caller

Years on TRYears on TRYears on TRYears on TR

Posts: 1660
Gender: Dude

Offline
 Post subject: Re: DustinWorthen's "Project Alpha" by AKGarageWorks
PostPosted: Sun Jan 09, 2011 9:20 pm 
:banger: :banger:
:popcorn:

_________________
*** *** ***


Top
 Profile  
 

Junior Mint
Junior Mint

Years on TRYears on TR

Posts: 136
Location: Tyler, Tx
Gender: Dude

Offline
 Post subject: Re: DustinWorthen's "Project Alpha" by AKGarageWorks
PostPosted: Sun Jan 09, 2011 9:36 pm 
Alex = Beast! :banger:


Top
 Profile  
 

Zombies
Zombies
User avatar
Years on TRYears on TR

Posts: 928
Location: Austin Tx
Gender: Dude

Offline
 Post subject: Re: DustinWorthen's "Project Alpha" by AKGarageWorks
PostPosted: Sun Jan 09, 2011 11:16 pm 
goddamn son! the beauty of a frame up custom build. The floater brace and kickstand are some nice touches. :banger:

_________________
Image
Diablito rojo viewtopic.php?f=92&t=53429&start=0


Top
 Profile  
 

Shot Caller
Shot Caller
User avatar
Years on TRYears on TRYears on TR

Posts: 1288
Location: 909/951
Gender: Dude

Offline
 Post subject: Re: DustinWorthen's "Project Alpha" by AKGarageWorks
PostPosted: Mon Jan 10, 2011 1:30 am 
Niiiice work :banger:

_________________
Stolen Rides: 1999 Integra Gs-r
Sold Rides:
-1996 Honda Civic DX Coupe
-2008 Gy6 Fatty Ruckus viewtopic.php?f=92&t=40313
Buyer/Seller Feed back: viewtopic.php?f=82&t=45289


Top
 Profile  
 

Junior Mint
Junior Mint
User avatar
Years on TRYears on TR

Posts: 171
Location: San Jose, CA.
Gender: Dude
Offline
 Post subject: Re: DustinWorthen's "Project Alpha" by AKGarageWorks
PostPosted: Mon Jan 10, 2011 3:18 am 
That is a LEGIT build. Ak's top notch. Lovin it so far. This is definitely one to follow.

_________________
iMiNUSD
'09 Ruckus sold
'09 Zuma 125


Top
 Profile  
 

One of Us
One of Us
User avatar
Years on TRYears on TR

Posts: 837
Location: Killeen/Austin, TX
Gender: Not sure
Offline
 Post subject: Re: DustinWorthen's "Project Alpha" by AKGarageWorks
PostPosted: Mon Jan 10, 2011 7:42 am 
That looks damn sick! Keep it up AK and you might have another customer headed your way!

_________________
'09 Ruck
'96 Civic

My super rice Ruck!
zeekus wrote:
i do have to say tho, i feel pretty damn MACHO making internet feelings hurtz. LOL!!



Image


Top
 Profile  
 

Dirty Sanchez
Dirty Sanchez
User avatar
Years on TRYears on TRYears on TR

Posts: 2663
Location: Houston
Gender: Dude

Offline
 Post subject: Re: DustinWorthen's "Project Alpha" by AKGarageWorks
PostPosted: Mon Jan 10, 2011 9:21 am 
Good stuff!

_________________
Megatron
JETFIRE
Image
A Good Quick job won't be Cheap.
A Cheap Good job won't be Quick.
A Quick Cheap job won't be Good.


Top
 Profile  
 

Dirty Sanchez
Dirty Sanchez
User avatar
Years on TRYears on TRYears on TR

Posts: 2830
Location: Houston,TX
Gender: Dude
Offline
 Post subject: Re: DustinWorthen's "Project Alpha" by AKGarageWorks
PostPosted: Mon Jan 10, 2011 8:39 pm 
Thanks for the kind words guys. 8)

There is still lots of cleaning up to do and other work like a wire tuck,make a couple more parts,powdercoat this and that,list goes on.Im not sure how much more longer it will be since I have no control over powdercoat turn around times along with the bodyshop.

After this is all done a pro photoshoot is for sure gonna have to be in line.Hopefully I get a couple more full builds sent my way down the line.I've enjoyed this project for sure.Texas made!

-Alex

_________________
2011 PCX: http://totalruckus.com/phpBB3/viewtopic.php?f=92&t=55583


Top
 Profile  
 

Junior Mint
Junior Mint
User avatar
Years on TRYears on TRYears on TR

Posts: 225
Location: Memphis Tn.
Gender: Dude

Offline
 Post subject: Re: DustinWorthen's "Project Alpha" by AKGarageWorks
PostPosted: Mon Jan 10, 2011 9:27 pm 
PIMP!!!! :banger:

_________________
Build Thread :banger:
Image
Image


Top
 Profile  
 

One of Us
One of Us
User avatar
Years on TRYears on TR

Posts: 589
Location: Houston
Gender: Dude

Offline
 Post subject: Re: DustinWorthen's "Project Alpha" by AKGarageWorks
PostPosted: Tue Jan 11, 2011 10:00 am 
Damn, everytime I look at this I regret not doing a swap... o well, summertime maybe! Looks great man. I bet the customer isn't regretting his decision sticking with you! :popcorn:

_________________
[2011 Honda Ruckus - Projekt Midnite] - viewtopic.php?f=93&t=52182


Top
 Profile  
 
Display posts from previous:  Sort by  
Post new topic Reply to topic  [ 111 posts ]  Go to page 1, 2, 3, 4, 5 ... 8  Next

All times are UTC - 8 hours [ DST ]


Check out who is online and not out riding.

Rucksters browsing this forum: No rucksters and 6 guests


You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum

Search for:
Jump to:  
 
Copyright Owners: click here to report copyright infringement

TotalRuckus.com 2005 - 2011 - All Rights Reserved --- Powered by phpBB © phpBB Group